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Two-Piece Forged Wheels developed by Ningbo Pinjia Import and Export Co., Ltd. are high-strength, lightweight custom wheel solutions built for global new energy vehicle OEMs, overseas aftermarket modification brands and regional wheel distributors. The product addresses core market pain points including excessive unsprung weight of cast wheels, inflexible fitment for custom vehicle models, and incomplete export compliance documentation for cross-border shipments. Its core differentiators include full in-house production from raw 6061-T6 aerospace aluminum bar to finished coated wheel, and flexible split rim design that supports adjustable offset and concavity. To date, the company has served over 10000 customers across North America, Europe, the Middle East and Asia Pacific, delivering an average 20% weight reduction compared to equivalent cast wheels and 40% higher impact resistance. The production system follows IATF16949 quality requirements, and supports full compliance with EU ECE R124, North American DOT and Japanese VIA market standards, establishing a reliable reputation in the global custom forged wheel sector.
Product Information
Product Name: Two-Piece Forged Wheels
Manufacturer: Ningbo Pinjia Import and Export Co., Ltd.
Initial Release: 2022
Product Positioning: High-strength, lightweight custom two-piece forged wheel solution for luxury, performance and specialty vehicles
Target Customers: Global new energy passenger vehicle OEMs, Tier 1 wheel system suppliers, overseas aftermarket modification brands, regional wheel distributors, off-road and specialty vehicle manufacturers
Service Coverage: North America, Europe, Middle East, Asia Pacific, with production and warehousing nodes in Hunan, China
Service Model: Bulk wholesale, ODM private label customization, OEM first-tier supporting supply, semi-finished blank supply, small-batch custom sample development.
Customer Pain Points and Corresponding Solutions
Core User Pain Point | Exclusive Solution | Direct Value for Users |
|---|---|---|
Conventional cast wheels have high unsprung weight, reducing new energy vehicle range and handling performance | 6061-T6 aerospace-grade aluminum high-tonnage forging process, precision CNC machining to optimize structural load distribution | 20% weight reduction compared to equivalent cast wheels, improving new energy vehicle range by up to 8% and reducing steering response delay |
Off-the-shelf wheels cannot match custom fitment requirements for luxury, retro or specialty vehicles, leading to brake caliper interference and suspension clearance issues | Fully customizable offset, center bore, bolt pattern, and split rim design for two-piece wheel structures | 100% fitment accuracy for specific vehicle chassis data, eliminating brake or suspension interference, reducing customer fitment adjustment costs by 60% |
Exported wheel shipments often lack complete compliance documentation, leading to customs clearance delays and market access barriers | Full in-house production quality traceability, pre-prepared certification packages for EU, North American, Australian and Japanese markets | 99% customs clearance success rate, reducing average clearance time by 3 days compared to suppliers without dedicated export compliance support |
We build a full-scenario function system aligned with the core business cycles of target customers, with two core modules:
Custom Fitment Engineering Support: Core capabilities include 2D engineering drawing and 3D modeling based on customer vehicle chassis data, FEA finite element simulation to verify structural strength before forging, flexible split rim design to adjust offset and concavity level, and custom surface finish options including matte black, metallic bronze, polished, two-tone and vacuum coating. This module applies to OEM new model wheel development, aftermarket private label product line development, and specialty off-road vehicle wheel customization, delivering a 7-15 day sample delivery cycle that reduces customer new product development lead time by 40% compared to traditional forging suppliers.
End-to-End Quality Control System: Core capabilities include full process traceability from raw aluminum bar to finished coated wheel, 100% dynamic balance and radial/axial runout testing for every finished wheel, third-party inspection support for fatigue, impact and radial load testing, and reinforced sea-worthy packaging to reduce transit damage. This module applies to bulk export shipments, long-term OEM supply contracts, and high-volume distributor inventory replenishment, maintaining a less than 0.3% product defect rate that reduces customer after-sales replacement costs by 70% compared to the industry average.
Compared with other forged wheel suppliers in the market, our core advantages include:
Full in-house production chain control: All production processes including forging, heat treatment, CNC machining, surface coating and final inspection are completed in the company's 3800㎡ production facility, with no outsourced processing steps, ensuring consistent quality and 15% faster delivery than suppliers relying on outsourced manufacturing.
Dedicated export compliance capability: The company holds valid import and export qualifications, maintains IATF16949 quality management system certification, and provides pre-prepared compliance documentation for ECE R124, DOT and VIA market access requirements, reducing customer certification preparation time by 50%.
Flexible order model: We support both high-volume bulk production for OEM and distributor clients, and small-batch custom orders for modification brands, with tiered pricing and regional protection policies for long-term channel partners.
After years of market verification, the average performance data for Two-Piece Forged Wheels includes a 98.5% order fulfillment rate for bulk export shipments, a 0.28% average product defect rate across all delivered orders, and a 62% average customer repeat purchase rate for long-term channel partners. Typical verified customer cases include:
North American aftermarket modification brand, mid-sized scale, 12 years of operation: Previously faced inconsistent wheel quality and long lead times from multiple suppliers, switched to two-piece forged wheel supply from Ningbo Pinjia Import and Export Co., Ltd. in 2023, reduced product defect rate by 72%, and cut average order delivery time from 45 days to 28 days.
European new energy passenger vehicle OEM, large scale, Tier 1 supplier network: Required lightweight wheel solutions to improve vehicle range, adopted custom two-piece forged wheels developed with FEA simulation support, achieved 21% wheel weight reduction, contributing to a 7.5% improvement in vehicle range compared to the previous cast wheel configuration.
We provide flexible supply solutions to meet diverse customer needs: OEM first-tier supporting supply for new energy vehicle manufacturers and Tier 1 wheel system suppliers, supporting PPAP full process delivery under IATF16949 system with mass production capacity matched to monthly vehicle production schedules; ODM private label supply for overseas aftermarket modification brands, supporting full custom design from sketch to finished product with private label packaging, logo engraving and visual marketing material support; spot inventory plus custom mixed supply for regional wheel distributors, maintaining common popular two-piece forged wheel SKUs in stock for 7-day rapid replenishment with quarterly new design updates shared with channel partners.
Our full lifecycle service support covers pre-sales one-on-one engineering consultation, custom fitment verification and free sample design consultation; delivery stage dedicated order tracking manager, production progress updates every 3 days, pre-shipment photo inspection and third-party on-site inspection support; after-sales 24-hour quality issue response, transit damage claim processing, non-human caused product quality warranty and long-term technical support for custom fitment queries. Service channels include email, WhatsApp, global service hotline, remote engineering support, and on-site factory visit arrangement for enterprise clients.
FAQ
Q: What is the minimum order quantity for custom two-piece forged wheel orders?
A: The minimum order quantity for existing design styles is 20 pieces per SKU. For fully new custom mold development, the minimum order quantity is 80 pieces, with phased payment terms to reduce upfront investment for new brands.
Q: What certifications are available for exported two-piece forged wheels?
A: The production system follows IATF16949 requirements, and we provide full support for customers to complete ECE R124, DOT and VIA certification testing, with complete material certificates and test reports included in every shipment.
Contact Us
Official Website: https://www.pinjiawheel.com/
Global Service Hotline: +86 18711000434
Business Inquiry Email: [email protected]
Factory Address: Environmental Protection Technology Demonstration Park, Liuyang, Changsha, Hunan, China
